PED 2014/68/EU, AD 2000 Mark Blatt WO Certified
We manufacture various Cast Iron, SG Iron and Stainless-Steel Castings up to 80 Kg single piece for Agriculture Vehicle Manufacturers, Heavy Commercial Vehicle Manufacturers, Earth Moving Equipment Manufacturers, Construction and Material Handling Equipment Manufacturers and Engine Water Cooling Pump Manufacturers. Our company is equipped with world class manufacturing techniques & we provide end to end solutions from patterns to machined parts with the help of our technically competent & motivated employees
Being a Jobbing type foundry, we are required to maintain pattern equipment, safely for a long period. We have a well laid pattern storage area for easier storage & handling of patterns. The in-house pattern shop facility is qualified for periodic maintenance and reconditioning of patterns.
We use AutoCAST Simulation Software (Virtual pouring) which predicts the complete casting process including filling, solidification, cooling and allows the qualitative prediction of various properties of the cast product. We use this facility for methoding which saves actual shop trials and saves time in producing good castings at first go. The necessary method cards are made for every item and are preserved.
At the melting section, we have three Inductotherm make Coreless Induction Furnaces having 550KW panels for pot capacity of 500kg
The furnaces are equipped with new technology of Melt evaluator which shows the KWHr reading, excess units consumed for heat & does the auto sintering process. The melting section has online molten temperature measurement facility. It also has full-fledged fume extraction system installed, considering environmental norms.
We have six ladles of 300 kg with Lip & bottom pouring arrangement and 500 Kg treatment ladle for production of SG Iron castings.
We use Shot-blasting machine with spinner hanger arrangement of 500Kg capacity and tumblast type machine having 300Kg capacity for removal of runner, risers & for finishing of castings.
We strive to exceed the quality requirements of our esteemed customers. This is possible because of our strict in-process controls at all levels. We keep necessary checks at each stage of production, with continuous monitoring, feedback and alterations. We have a team of efficient & courteous employees having sound experience in their relevant fields
In order to ensure the physical & dimensional properties of our products, our Quality Control Department has following facilities
At Ved Industries, we are committed to achieve 100% customer satisfaction by consistent performance on all Quality parameters. We have developed associates who conduct all NDT tests like UT, DP, MP and RT for us. All these tests are done and reviewed by a team of qualified personnel. Relevant certificates are issued to customers during the despatch.
|Sr. No||Facility /Machines||Specifications /Range||Make||Qty.|
|1||Sand Plant||20 Ton/Hr||Shri Shakti||1 Set|
|2||Moulding Machine||ARPA 450||Shri Shakti||1 Set|
|3||Puller & Pusher & Punch-out||50 mould/Hr||Shri Shakti||2 Nos.|
|4||Moulding Box.||600 x 700 x 200||Shri Shakti||130 Sets|
|5||Furnace (MR 1200 Kg/Hr)||500 Kg / 550 Kw||Inductotherm||1 Set|
|6||Charging System||3 Ton handling||Tackler||1 Set|
|7||Pouring System (Mono-rail)||300 Kg Ladles||Shri Shakti||5 Nos.|
|8||Treatment Ladle (For SGI)||500 Kg||2 Nos.|
|9||Cold Box (for Core Making)||MS 600 x 320 x 320mm||Compax||3 Nos.|
|10||Shot Blast Machine||500 Kg close loop HT||Shri Shakti||2 Nos.|
|11||Screw Compressor||250 CFM||Atlas-Copco||1 Nos.|
|12||Spectro-meter||18 Elements||Bellec, Germany||1 Nos.|
|13||Sand Testing||Various Types||Versatile Equipment||1 Set|
|14||Hardness Tester||3000 H||Akash Ind.||1 Nos.|
|15||UT M/c||40 Ton||FIE||1 Nos.|
|16||Final Inspection Gauges||Various Types||-------||35 nos|
|17||Surface Plate (for Layout)||1800 x 1800||Sed||1 Set|
|18||Checking Aids||Checking Aids||Mitutoyo||20 Nos.|
|19||RTC (Online Sand testing)||01 Nos.|
|20||Shell Shooter Machine||600 x 400mm||Ganesh Quality Machine Pvt.Ltd|
At Ved Industries we have a strong and robust QMS culture which is invincible and unbeatable. We are IATF169449: 2016 and ISO 9001:2015 certified company. We have a proven track record of 0% rejection at customer end and 100% on time delivery. We set quality standards and challenge them at regular intervals. We follow each and every standard meticulously to match global standards. RCA, KAIZEN, Waste Management, 5S & visual factory are practiced religiously for continual improvement.
We manufacture Cast Iron Casting, SG iron Casting, and Stainless-Steel Casting in our foundry.
We manufacture Cast Iron Casting up to 80kg single piece.
We manufacture cast iron casting with FG 150 ,200, 220, 250, 260, 300 grades in our Cast Iron Casting Foundry
The annual volume capacity of our cast iron casting is 15000 MT
Yes, our Cast Iron Casting Foundry is IATF 16949:2016 Certified
Yes, our Cast Iron Casting Manufacturing Unit is equipped with a machining facility.
Our Cast Iron Casting Manufacturing unit is located in Ichalkaranji, near Kolhapur, Maharashtra, India.
CI casting is actually cast iron. And cast iron belongs to a specialized group of iron and carbon alloys.
The CI Casting products are used in diverse fields. Typical applications of CI Casting are cylinder heads, engine blocks, and gearboxes. Various kinds of tools are made of the CI Casting. CI Casting is created mainly from the molten pig iron or by re-melting pig iron. The properties of CI Casting are altered by adding various alloying elements or alloys.