PED 2014/68/EU, AD 2000 Mark Blatt WO Certified

logo
  • ISO Certified

  • ISO 9001 : 2015

  • IATF Certified

  • 16949 : 2016

  • ISO Certified

  • ISO 9001 : 2015

  • IATF Certified

  • 16949 : 2016

  • ISO Certified

  • ISO 9001 : 2015

  • IATF Certified

  • 16949 : 2016

Ready to assemble, fully finished Cast Iron, SG Iron and Stainless-Steel Casting manufacturer

PED 2014/68/EU, AD 2000 Mark Blatt WO Certified

We manufacture various Cast Iron, SG Iron and Stainless-Steel Castings up to 80 Kg single piece for Agriculture Vehicle Manufacturers, Heavy Commercial Vehicle Manufacturers, Earth Moving Equipment Manufacturers, Construction and Material Handling Equipment Manufacturers and Engine Water Cooling Pump Manufacturers. Our company is equipped with world class manufacturing techniques & we provide end to end solutions from patterns to machined parts with the help of our technically competent & motivated employees

Our Foundry Capability

  • Material
    CI Casting with FG 150 ,200, 220, 250, 260, 300 grades
    SG Iron (Ductile Iron) with 400-18, 450-10, 500-7, 600-3, 700-2, 800-2 grades
  • Casting Range
    Weight: 0.250 Kg up to 80 Kg
  • Value Addition
    Machining Quenching
    Heat Treatment Sub-assembly
  • Annual Volume
    15000 MT

Why Choose Us?

Flexibility in Volumes

Fast New Product Development

Experience and Proficiency

Our Foundry Infrastructure


Pattern Storage

Being a Jobbing type foundry, we are required to maintain pattern equipment, safely for a long period. We have a well laid pattern storage area for easier storage & handling of patterns. The in-house pattern shop facility is qualified for periodic maintenance and reconditioning of patterns.


Methoding

We use AutoCAST Simulation Software (Virtual pouring) which predicts the complete casting process including filling, solidification, cooling and allows the qualitative prediction of various properties of the cast product. We use this facility for methoding which saves actual shop trials and saves time in producing good castings at first go. The necessary method cards are made for every item and are preserved.


Melting

At the melting section, we have three Inductotherm make Coreless Induction Furnaces having 550KW panels for pot capacity of 500kg

The furnaces are equipped with new technology of Melt evaluator which shows the KWHr reading, excess units consumed for heat & does the auto sintering process. The melting section has online molten temperature measurement facility. It also has full-fledged fume extraction system installed, considering environmental norms.

We have six ladles of 300 kg with Lip & bottom pouring arrangement and 500 Kg treatment ladle for production of SG Iron castings.


Fettling

We use Shot-blasting machine with spinner hanger arrangement of 500Kg capacity and tumblast type machine having 300Kg capacity for removal of runner, risers & for finishing of castings.


QC, Testing & Inspection Facilities

We strive to exceed the quality requirements of our esteemed customers. This is possible because of our strict in-process controls at all levels. We keep necessary checks at each stage of production, with continuous monitoring, feedback and alterations. We have a team of efficient & courteous employees having sound experience in their relevant fields

In order to ensure the physical & dimensional properties of our products, our Quality Control Department has following facilities

  • Sand testing lab equipped with various equipment’s like: Sieve Analyzer, Core gas determination, Permeability tester, Muffle furnace, Clay washer, Sand strength tester etc.
  • Belec make Spectrometer which can test 22 elements & has Fe & Ni channels. We also have sample polishing facility.
  • The Physical lab consists of Fine Engineering make 400 MT UTN Machine with extensometer and impact testing machine.
  • Required marking table, with necessary callipers & other measuring instruments for dimensional inspection.

Spectrometer

NDT Testing

Inspection

Testing Lab

UTM


NDT Testing

At Ved Industries, we are committed to achieve 100% customer satisfaction by consistent performance on all Quality parameters. We have developed associates who conduct all NDT tests like UT, DP, MP and RT for us. All these tests are done and reviewed by a team of qualified personnel. Relevant certificates are issued to customers during the despatch.


Facilities in Our Foundry

Sr. No Facility /Machines Specifications /Range Make Qty.
1 Sand Plant 20 Ton/Hr Shri Shakti 1 Set
2 Moulding Machine ARPA 450 Shri Shakti 1 Set
3 Puller & Pusher & Punch-out 50 mould/Hr Shri Shakti 2 Nos.
4 Moulding Box. 600 x 700 x 200 Shri Shakti 130 Sets
5 Furnace (MR 1200 Kg/Hr) 500 Kg / 550 Kw Inductotherm 1 Set
6 Charging System 3 Ton handling Tackler 1 Set
7 Pouring System (Mono-rail) 300 Kg Ladles Shri Shakti 5 Nos.
8 Treatment Ladle (For SGI) 500 Kg   2 Nos.
9 Cold Box (for Core Making) MS 600 x 320 x 320mm Compax 3 Nos.
10 Shot Blast Machine 500 Kg close loop HT Shri Shakti 2 Nos.
11 Screw Compressor 250 CFM Atlas-Copco 1 Nos.
12 Spectro-meter 18 Elements Bellec, Germany 1 Nos.
13 Sand Testing Various Types Versatile Equipment 1 Set
14 Hardness Tester 3000 H Akash Ind. 1 Nos.
15 UT M/c 40 Ton FIE 1 Nos.
16 Final Inspection Gauges Various Types ------- 35 nos
17 Surface Plate (for Layout) 1800 x 1800 Sed 1 Set
18 Checking Aids Checking Aids Mitutoyo 20 Nos.
19 RTC (Online Sand testing)     01 Nos.
20 Shell Shooter Machine 600 x 400mm Ganesh Quality Machine Pvt.Ltd

Operational Excellence

At Ved Industries we have a strong and robust QMS culture which is invincible and unbeatable. We are IATF169449: 2016 and ISO 9001:2015 certified company. We have a proven track record of 0% rejection at customer end and 100% on time delivery. We set quality standards and challenge them at regular intervals. We follow each and every standard meticulously to match global standards. RCA, KAIZEN, Waste Management, 5S & visual factory are practiced religiously for continual improvement.


Proven Reliability

Excellent vendor rating—We take continuous feedback from all customers and work religiously on them. This helps us to improve our weakness. We work consistently on our areas of improvement. This attitude has enabled us to reach the ‘Numero Uno’ position in our industry.

Our Happy Customers

Benninger
Benninger
Benninger
Benninger
Benninger
Benninger
Benninger
Benninger
Benninger
KMW by Kirloskar